Abstract network visualization showing interconnected glowing nodes in yellow and blue connected by dark lines against a textured stone or concrete surface background

From batteries to biosensors: Conductive polymers make the jump to commercial applications

Conductive polymers represent a revolutionary class of organic materials that have transformed our understanding of polymeric systems. These materials combine the electrical properties of metals and semiconductors with the mechanical flexibility and processing advantages of conventional polymers. Prior to the 1970s, polymers were universally considered to be electrical insulators. However, the pioneering work of Hideki Shirakawa, Alan MacDiarmid, and Alan Heeger revealed that polyacetylene doped with bromine demonstrated conductivity one million times higher than its pristine form. This earned them the Nobel Prize in Chemistry in 2000 and marked the beginning of the conductive polymer era.

Today, this technology is used in commercial applications with important advances happening in biomedicine. We analyzed the CAS Content CollectionTM, the largest human-curated repository of scientific information, and found publications relating to conductive polymers have increased steadily in the last 30 years (see Figure 1).

Bar chart of conductive polymer publications 1990-2025: journal articles (blue) vs patents (yellow), showing steady growth
Figure 1: Publication trends in the field of conductive polymers. Source: CAS Content Collection. Note: data for 2025 is partial through May.

The consistent dominance of journal articles throughout the timeline demonstrates sustained fundamental research interest, while the robust patent activity reflects significant industry investment and commercial viability. Noteworthy is the balanced ecosystem between academic research and commercial development, with journal articles comprising 59% and patent families representing a substantial 41% of total publications. This indicates an exceptional translation from laboratory discoveries to market-ready applications.

Let’s take a closer look at how innovations in the formulation and processing of these materials are changing biomedicine and beyond:

Conductive polymers in energy storage systems and more

The fundamental structure of conductive polymers consists of a conjugated carbon backbone with alternating single (σ) and double (π) bonds, where the highly delocalized, polarized, and electron-dense π-bonds are responsible for their remarkable electrical and optical behavior. Key parameters affecting the physical properties of conductive polymers include conjugation length, degree of crystallinity, and intra- and inter-chain interactions, with these materials exhibiting crystalline and partially amorphous characteristics.  

A critical factor in enhancing their conductivity is doping, which introduces additional charge carriers, either electrons (n-type) or holes (p-type), into the polymer matrix. This process generates quasi-particles that facilitate charge transport along and between polymer chains, dramatically increasing electrical conductivity. Doping also modifies the electronic structure and can influence the polymer’s morphology, stability, and optical properties, making it an essential tool for tuning conductive polymers for applications in organic electronics, sensors, and energy storage devices.

Major conductive polymers that have gained significant attention include polyaniline (PANI), polypyrrole (PPy), polythiophene (PT), poly(3,4-ethylenedioxythiophene) (PEDOT), polyacetylene (PA), poly(p-phenylene) (PPP), poly(p-phenylene vinylene) (PPV), polyfluorene (PF), polyfuran (Pfu), polyindole (PIN), and polycarbazole (PCz) (see Figure 2).  

Chemical structures of 12 common conductive polymers including PA, PPP, PPy, PFu, PT, P3HT, PEDOT, PF, PCz, PPV, PIN, and PANI
Figure 2: Chemical structures of most frequently used conductive polymers.

These materials offer substantial advantages over their inorganic counterparts, including chemical diversity, low density, mechanical flexibility, and corrosion resistance. They have controllable morphology and tunable conductivity to tailor their properties, and they feature self-healing capabilities, environmental stability, and cost-effectiveness.

Based on publication trends in the CAS Content Collection, it’s clear that conductive polymers are used across many applications (see Figure 3). PANI, PPy, and PEDOT are the most studied and applied conductive polymers. These materials are integral to fields such as energy storage and conversion, chemical and biological sensing, protective coatings, and optoelectronics, owing to their tunable electrical properties, biocompatibility, and ease of processing.  

Sankey diagram showing document counts for conductive polymers from the CAS Content Collection, grouped by families like polythiophene, polyaniline, polypyrrole, and others, with PEDOT, PANI, and PPy among the most cited.
Figure 3: Number of documents for the most common conductive polymers. Source: CAS Content Collection.

PEDOT, particularly in its doped form PEDOT:PSS, is widely used in flexible electronics and transparent conductive films, benefiting from its aqueous processability and stable dispersion. Other notable conductive polymers include PT and its derivative Poly(3-hexylthiophene) (P3HT), which are central to  organic electronics, especially in organic solar cells and organic field-effect transistors (OFETs) due to favorable charge transport properties.  

PPV is primarily utilized in light-emitting technologies due to its semiconducting and electroluminescent properties. Meanwhile, PPP, a rigid-rod polymer, finds applications in high-performance engineering, including aerospace, medical devices, and advanced display technologies, where mechanical strength and optical performance are critical. PA is renowned for its tunable electrical conductivity and ease of processing. Its applications span organic solar cells and OFETs, making it a key material in flexible, next-generation electronics.

If we compare journal publications to patents, we see that certain fields are more commercially mature than others (see Figure 4). Sensing applications lead in academic research but show only moderate patent activity, indicating potential challenges in translating research into commercial products. In contrast, energy storage applications, comprising supercapacitors, batteries, and solar cells, exhibit a strong alignment between research articles and patents, reflecting active commercial development.  

Bar chart showing journal articles vs. patent families for conductive polymer applications including sensing, supercapacitors, batteries, solar cells, OLEDs, flexible electronics, wearables, EMI shielding, and electrochromic devices.
Figure 4: Number of journal articles and patent families for conductive polymer applications. Source: CAS Content Collection.

Batteries and supercapacitors exhibit robust patent activity that reflects ongoing industrial investment. Other commercially mature applications include OLEDs and EMI shielding, where patent activity nearly matches or balances research output, demonstrating established market viability. Meanwhile, applications such as flexible electronics, wearables, and electrochromic devices remain in early commercialization stages, despite growing research interest. Overall, the data indicates that while conductive polymers have found their strongest commercial footing in energy storage and traditional electronics fields, significant untapped opportunities exist in other areas.

Conductive polymer breakthroughs in biomedical applications

One of the most promising frontiers for conducting polymers lies in the biomedical field, where their unique combination of electrical conductivity, mechanical flexibility, and biocompatibility enables numerous innovative applications, such as biosensing, neural interfaces, artificial muscles, tissue engineering, and drug delivery. Recent advances in conductive polymer formulation and processing now allow these materials to be injected into tissues or printed onto ultra-thin, elastic substrates, enabling seamless integration with living tissue. This breakthrough supports a new generation of bio-integrated electronics for applications such as in vivo biosignal recording, targeted neural stimulation, and closed-loop therapeutic systems.  

Their soft, flexible nature eliminates the need for rigid packaging or invasive surgery, while also enabling localized drug release and wireless, passive sensing powered by body heat or motion. These innovations position conductive polymers as key materials for minimally invasive, intelligent biomedical devices.

The publication trend for conductive polymers in biomedical applications reveals a field that has undergone explosive growth (see Figure 5). Notably, the overall distribution shows 67% journal articles versus 32% patent families, indicating a research-dominated field with substantial commercialization potential. This trend shows that conductive polymers in the biomedical field have transitioned from a niche research focus to a key application area poised for commercial investment.  

Bar graph and pie chart showing publication trends in biomedical applications of conductive polymers from 2000 to 2025, with journal articles and patent families increasing over time; 2025 data is partial.
Figure 5: Publication trends in biomedical applications of conductive polymers. Source: CAS Content Collection. Note: data for 2025 is partial through May.

We further analyzed document trends for key biomedical applications of conductive polymers (see Figure 6A). Biosensors lead the field, showing the highest volume of academic and patent activity, reflecting strong research interest and commercial maturity driven by the demand for real-time, sensitive biomarker monitoring. Bioelectrical stimulation and neural interfaces follow, where conductive polymers enable advanced electrodes and implants that integrate with tissue for applications like neural stimulation, cochlear implants, and retinal prosthetics.  

Bar graph and heat map showing biomedical applications of conductive polymers. The bar graph compares journal articles and patent families across six categories: biosensors, bioelectrical stimulation, artificial muscles, drug/gene delivery, antimicrobial coatings, and tissue engineering. The heat map shows usage frequency of polymers like PPY, PEDOT, and PANI across these applications, with color intensity indicating prevalence.
Figure 6: (A) Number of journal articles and patent families for conductive polymers in the biomedical field. (B) Heat map of the most frequently used conductive polymers across biomedical applications. Source: CAS Content Collection.

Artificial muscles and implantable prosthetics exhibit a high patent-to-journal ratio, suggesting strong commercialization potential. This may be attributed to how conductive polymers closely mimic natural muscle movements and facilitate intuitive, brain-controlled prosthetics through seamless neural integration.  

Drug and gene delivery is an emerging area where conductive polymers allow electrically triggered, localized therapeutic release. While antimicrobial coatings have fewer journal articles, their high patent-to-journal ratio suggests significant commercial potential, as conductive polymers provide active surfaces that disrupt microbial growth and reduce infection risks on implants and medical devices. Lastly, tissue engineering remains in early research stages, with conductive polymers used in scaffolds to stimulate cell growth and regeneration.  

Overall, the data illustrates a clear progression from mature, commercially viable applications like biosensors to emerging research areas like tissue engineering, highlighting the expanding role of conductive polymers in biomedicine.

The heat map in Figure 6B illustrates the most used conductive polymers in various biomedical applications. PPy demonstrates exceptional versatility, showing high activity across biosensors, bioelectrical stimulation, and artificial muscles, making it a true workhorse polymer for diverse biomedical applications. Similarly, PEDOT exhibits strong performance in biosensing and bioelectrical applications, reflecting its excellent electrochemical properties and biocompatibility that make it suitable for interfacing with biological systems.  

PANI and PT show a unique application profile, with strong representation in biosensors but notably high activity in antimicrobial coatings, suggesting that their inherent antimicrobial properties make them valuable for infection-control applications. Additionally, PFu is also used in antimicrobial coatings, further highlighting the role of inherent antimicrobial characteristics in guiding application choices. PA is predominantly used in artificial muscles due to its ability to undergo shape changes in response to stimulation. Moreover, polymers such as PPV, PPP, PPS, and PF are primarily employed in drug and gene delivery applications.  

The data suggests that successful biomedical applications of conductive polymers often depend on matching specific polymer properties to application requirements, with some polymers serving as versatile platforms while others excel in specialized niches.

Challenges and future directions of conductive polymers

Despite their promising potential in various biomedical applications, conductive polymers face several critical challenges that are hindering more widespread use. A major concern is their biocompatibility, as many conductive polymers like PPy and PANI can trigger immune responses or degrade into toxic byproducts within the body. Additionally, their mechanical rigidity often doesn’t match the soft, elastic nature of biological tissues, leading to poor integration and potential device failure.  

Conductive polymers can also suffer from environmental and electrical instability, particularly in the moist, ion-rich conditions of the human body, which can compromise long-term performance. Their electrical conductivity, while significant, still falls short compared to traditional metals, and maintainingstable doping levels remains a challenge. Furthermore, processing difficulties, such as poor solubility and challenges in forming uniform, and miniaturized structures, complicate biomedical device fabrication.  

To address these limitations, researchers are developing composite systems by hybridizing conductive polymers with biocompatible materials or nanostructures, aiming to enhance their mechanical flexibility, conductivity, and overall stability for safe and effective biomedical use.

Continued research efforts are likely to result in more breakthroughs that overcome challenges associated with biocompatibility, and conductive polymers may become an important feature of the biomedical field. Already well-established in energy storage and conversion applications, these remarkable materials may soon be in clinical settings as well.

Related CAS Insights

Biotechnology

A therapeutic revolution: RNA in COVID-19 and beyond

May 6, 2022

Read article
Biotechnology

Bioorthogonal chemistry: exploring the importance of sugars in the cell

December 6, 2021

Read article
Biotechnology

CAS Insights Report: Fungal infections—New challenges in treatment

July 2, 2025

Read article

Gain new perspectives for faster progress directly to your inbox.